The loader transports PC and ABS raw materials into the extruder’s hopper. The system ensures a continuous, stable material feed, reducing manual intervention and enhancing efficiency. Sensors monitor the material levels to prevent interruptions.

Applications and Features of PC ABS Sheet Extrusion Line

Based in our stragtic cooperation with core components supplier and our own designs, we established a very strong system whatever in technology, machine quality stability and supplying capacity. With many successful cases we have supplied whatever in China local market or foreign market. Our PC ABS Sheet Extrusion Line is a state-of-the-art manufacturing solution designed for producing high-quality PC/ABS sheets.Our extrusion line integrates advanced technologies to ensure excellent performance of screw designs, high efficiency, and precise control over sheet thickness and surface quality. With its reliable design and innovative features.

1.High Precision Production:The line ensures uniform thickness and consistent surface quality with advanced calibration and cooling systems.

2.Customizable Design:Flexible configuration options allow for the production of sheets in various sizes, thicknesses, and surface finishes to meet diverse industry needs.

3.Energy Efficiency:Equipped with energy-saving components, the production line reduces power consumption while maintaining high output.

4.User-Friendly Operation:Automated controls and intuitive interfaces simplify operation, minimizing labor requirements and enhancing productivity.

PC ABS Sheet Extrusion Line Workflow

Raw Material Loading

The loader transports PC and ABS raw materials into the extruder’s hopper. The system ensures a continuous, stable material feed, reducing manual intervention and enhancing efficiency. Sensors monitor the material levels to prevent interruptions.

Material Melting and Mixing

In the extruder, raw materials are heated and melted under high temperature and pressure. The screw mechanism ensures thorough mixing and homogenization of PC and ABS, resulting in a uniform melt for the next stage.

Sheet Forming

The melt material passes through the die head, where it is shaped into a flat sheet. The die head with two sides deckling system precisely controls the sheet’s width and thickness, and can make different width by on line adjusting. ensuring consistency in dimensions.

Surface Refinement

The three-roller calender compresses the sheet to the desired thickness and smoothness. This process eliminates air bubbles, improves surface finish, and ensures uniform thickness across the sheet.

Cooling and Stabilization

The cooling bracket gradually reduces the sheet’s temperature using air or water cooling systems. This process ensures dimensional stability and prevents warping or deformation.

Cutting and Finishing

The tractor pulls the sheet to the cutting machine, which slices it into desired lengths. The cutting machine ensures clean edges and consistent sizing, completing the production process.

Performance and Applications of PC Sheets

PC Sheet Performance：

PC (polycarbonate) sheets are known for their high impact resistance, transparency, and thermal stability. They offer excellent UV protection, flame retardancy, and are lightweight yet highly durable. PC sheets maintain clarity and strength under extreme temperatures, making them ideal for demanding applications requiring optical clarity and mechanical strength.

Applications of PC Sheets：

1.Construction: Used in roofing, skylights, and sound barriers due to its transparency and durability.

2.Automotive: Applied in headlight covers and interior panels for their lightweight and strength.

3.Electronics: Used in protective covers and components for their insulating properties.

4.Safety Equipment: Widely used in bulletproof glass and helmets for impact resistance.