Based in our stragtic cooperation with core components supplier and our own designs, we established a very strong system whatever in technology, machine quality stability and supplying capacity. With many successful cases we have supplied whatever in China local market or foreign market.

Applications and Features of HIPS Sheet Extrusion Line

Based in our stragtic cooperation with core components supplier and our own designs, we established a very strong system whatever in technology, machine quality stability and supplying capacity. With many successful cases we have supplied whatever in China local market or foreign market. Our HIPS Sheet Extrusion Line is a state-of-the-art manufacturing solution designed for producing high-quality HIPS sheets.Our extrusion line integrates advanced technologies to ensure excellent performance of screw designs, high efficiency, and precise control over sheet thickness and surface quality. With its reliable design and innovative features.

1.High Precision Production:The line ensures uniform thickness and consistent surface quality with advanced calibration and cooling systems.

2.Customizable Design:Flexible configuration options allow for the production of sheets in various sizes, thicknesses, and surface finishes to meet diverse industry needs.

3.Energy Efficiency:Equipped with energy-saving components, the production line reduces power consumption while maintaining high output.

4.User-Friendly Operation:Automated controls and intuitive interfaces simplify operation, minimizing labor requirements and enhancing productivity.

HIPS Sheet Extrusion Line Workflow

Raw Material Loading

The loader transports HIPS raw materials into the extruder’s hopper. The system ensures a continuous, stable material feed, reducing manual intervention and enhancing efficiency. Sensors monitor the material levels to prevent interruptions.

Material Melting and Mixing

In the extruder, raw materials are heated and melted under high temperature and pressure. The screw mechanism ensures thorough mixing and homogenization of HIPS, resulting in a uniform melt for the next stage.

Sheet Forming

The melt material passes through the die head, where it is shaped into a flat sheet. The die head with two sides deckling system precisely controls the sheet’s width and thickness, and can make different width by on line adjusting. ensuring consistency in dimensions.

Surface Refinement

The three-roller calender compresses the sheet to the desired thickness and smoothness. This process eliminates air bubbles, improves surface finish, and ensures uniform thickness across the sheet.

Cooling and Stabilization

The cooling bracket gradually reduces the sheet’s temperature using air or water cooling systems. This process ensures dimensional stability and prevents warping or deformation.

Cutting and Finishing

The tractor pulls the sheet to the cutting machine, which slices it into desired lengths. The cutting machine ensures clean edges and consistent sizing, completing the production process.

Performance and Applications of HIPS Sheets

HIPS sheet is a popular and cost-effective plastic material due to its light weight, impact resistance, easy processing, good dimensional stability, moisture resistance and easy bonding with other materials.

1.Product Packaging:Due to its light weight, moisture resistance, and ability to be easily molded into different shapes and sizes.

2.Signage and Displays:HIPS is a popular choice for signs and displays due to its good dimensional stability, allowing it to maintain its shape even under varying temperatures and humidity.

3.Automotive Interiors:Due to its strong impact resistance and ease of manufacturing, HIPS is used to manufacture some automotive interiors, including dashboard components.

4.Toys:HIPS is used to manufacture toys and other children’s products because it is lightweight, impact-resistant, and can be easily molded into different shapes and colors.

5.Medical Devices: Due to its high impact resistance, light weight, and ease of processing, HIPS is used to manufacture a variety of medical devices, including orthopedic splints.